EXTENOR Ⅰ (Devanning System) <Patented products> Devanning System

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Summary and features

Robotic Movement (half-automatic, single-operator)

Using an adhesion pad, this robot-ized system carries corrugated cartons stacked in the container from back front.

Operable by all kinds of workers

So easy to use, the Extenor makes it possible to do the formerly labor-intensive work of unloading with just a single worker (and makes the work easier for those with less physical strength or stamina).

Summary and features

EXTENOR Ⅰ

Extendable Conveyor

Extendable Conveyor

Examples of application

Examples of application

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Advantages

  Current
Condition
Condition Using
Extenor Ⅰ
Effects of Introducing
Extenor Ⅰ
Number of 40-foot containers
unloadable in 10 hours
4-5 5-6 1-2more containers unloadable
Time per container 2.5hours 1-1.5hours Saves 1-1.5 hours per container
Number of workers
Devanners
Loaders
5 total
3
2
4 total
1
3
Work done by just 1 worker
Labor reduced
Forklift operators 1 1 As needed

  When using the Extenor Ⅰ
Cumulative work time Approx. 90 min × 4 workers (6 hours) / 1 container
6 hours × 100 containers per month = 600 manhours saved per month (6,000 per year)
Annual labor costs ¥1,000 per hour × 6,000 hours = ¥6 million saved
Number of workers Assuming 1 worker earning ¥1,000/hour is eliminated
¥1,000 × 10 hours × 20 days × 12 months = Annual ¥2.4 million saved
Equipment cost Equipment cost     ¥30 million (standard specification)
Depreciation C 840/3000 = in approx. 3 years 7 months
* ¥6 million (labor cost) + ¥2.4 million (workers) = ¥8.4 million
Leasing ¥30 million × 1.4% = ¥420,000 per month (¥5.04 million per year)
Notes Calculations do not include costs for connected conveyors.

Specifications and drawings

Robotic Movement Semi-auto, single operator (even with less strength)
Containers 20-foot and 40-foot
Applicable Goods Cartons, cardboard boxes, products in cases
Operator Seat Air conditioned
Cargo Loading Method Vacuum type.
Conveys starting with upper part of stacked
cargos in 1-row units using 20 pads per row.
Unloading Method Carriage by roller conveyor
Load Weight Max. 20kg/case (8kg/pad total unloading weight:)
Cargo Dimensions MIN200W×200L×200H〜MAX800W×800L×800H
Unloading Capacity 900 pieces/hour
(max. at straight stack) (interlocked stack possible)
Chassis DC motor with onboard battery
Maximum Level Speed 5km/hour
Operating Time 5 hours, continuous
Vacuum Generator Blower type (6.3kW output)
Unloading Power Supply 200V 50/60Hz 18.2kW

* Specifications are subject to change without notice.

Drawing PDF download

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Saving

Palet Exchange

Vanning & Devanring

Step Elimination

Truck Loading

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