OMNI AUTOMOTIVE PARTS DISTRIBUTION SYSTEM Pallet-Based Sorting

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Summary and features

Summary and features

A combination of Omni Lifters and Automatic Guided Vehicles (AGVs) helps eliminate the need for manned forklifts, and help streamline the operation of 3-story distribution centers. Auto parts entering and leaving the facility include everything from large sheet metal fabrications (weighing 500-1000 kg each) to mid-size and small parts, and these can be sorted by floor depending on shipping frequency. Instructions for incoming and outgoing goods are all computer controlled to ensure a highly reliable flow of goods within the distribution center.

Flow of big parts

Products are transferred to every station in an area by AGV on 1F.
Products are transferred to every station in an area combining with Omni-Lifter and AGV on 3F.

OMNI AUTOMOTIVE PARTS DISTRIBUTION SYSTEM Pallet-Based Sorting

Main device

  • Collection conveyor linked with unmanned transport  cars (3F)
    ● Collection conveyor linked
     with unmanned transport cars (3F)
  • Transfer status from unmanned transport car to conveyor during the shipping process
    ● Transfer status from unmanned transport car to
     conveyor during the shipping process
  • Station conveyor (Cargo weight per piece: 1,000 kg)
    ● Station conveyor
     (Cargo weight per piece: 1,000 kg)
  • Station conveyor
    ● Station conveyor
  • Transport conveyor on 1F
    ● Transport conveyor on 1F

Specifications

【Omni Lifter】

Type Units 1 and 2 3RZC-H-7-10
Units 3, 4, 5, and 6 2RZC-H-6-10
Activation System Full automatic / manual / pushbutton,
changeable
Control System Elevation control, inverter control
Elevation Speed 40m/min
Elevation Drive 7.5kW Inverter control
Lateral Speed 12m/min 24m/min
Lateral Drive Power 0.4kW Inverter control
Conveyance System Independent block, zigzagged chain drive,
roller conveyor
Roller Spec Escalation table
114.3φ×1,200w×127.0P×2rows
Loading section
114.3φ×1,200w×127.0P×2rows
Loading Direction Front loading
Loading Method Conveyor line connection and forklift
Power Supply 3φ 220W 60Hz
11.5kW/1unit
Other Safety fence, mounted in a loader. fork stopper,
collection with unmanned transport car,
optical communication equipment

(Unit: mm)

【Station Conveyor】

Type Chain driven roller conveyor
Roller Spec 114.3φ×1,200W×127.0P×2rows
Bearing Independent pillow block system
Chain Drive System Two-roller zigzagged drive system
Dimensions (WxLxH) 2,600W×3,250L×550H
Speed Horizontal travel : 12m/min
Electric Motor 0.40kW GM×2
Frame Steel plate bending bolt fixing system
Guide Center: floating guide, both sides: fixed guide
ACV Collection Optical communication equipment

(Unit: mm)

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