SHUTTLE LOADER (Fully Automated Truck Loader) <Patented products> Truck Loader

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Summary and features

Fast

Loads a 10-ton truck in approximately 6 minutes.

Economical

No forklift operator saves labor costs.

Labor-Saving

No-forklift loading eliminated the need for a forklift operator.

Flexibility

Can be connected directly to automatic warehousing systems and production lines.

Safer

No forklifts coming and going around the truck means no forklift accidents.

SHUTTLE LOADER

* In actual use the wings are closed.

Advantages

  • Current Work Method (Forklift)

    Truck 10-ton (4-ton)
    Work Time Approx. 15 minutes
    Workers 3 per truck
    Trucks Processed Daily 50 trucks × 15 minutes
    = approx. 12 hours
    Manpower Reduction None
  • Using the Shuttle Loader

    Truck 10-ton (4-ton)
    Work Time Approx. 6 minutes
    (does not include Shuttle Loader loading time)
    Workers 1 (supervisor)
    Trucks Processed Daily 50 trucks × 6 minutes
    = approx. 5 hours
    Manpower Reduction 2 workers
  • Advantages (8 Work Hours)

    For 8 Hours Work When using the Shuttle Loader
    Manpower Reduction 2 workers
    Annual Labor ¥6 million per worker × 2 workers
    =¥12 million (reduction)
    Equipment Cost Equipment Cost
    ¥50 million (standard specification)
    Amortization 5,000/1,200=   4.16years
    Lease (7 years) ¥50 million × 1.4%
    =¥700,000/month (¥8.4 million/year)
    Notes Calculations do not include costs for
    conveyor connections to automated warehousing and lines.
  • Advantages (24 Work Hours)

    For 24 Hours Work When using the Shuttle Loader
    Manpower Reduction 2 workers (3 shifts)
    Annual Labor ¥6 million per worker × 6 workers
    =¥36 million (reduction)
    Equipment Cost Equipment Cost
    ¥50 million (standard specification)
    Amortization 5,000/3,600=   1.39 years
    Lease (7 years) ¥50 million × 1.4%
    =¥700,000/month (¥8.4 million/year)
    Notes Calculations do not include costs for
    conveyor connections to automated warehousing and lines.

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Specifications and drawings

Applicable Vehicles 10-ton (4-ton) trucks
Load Weight 10,000kg (1000kg/1pt・825kg/m2)
Width 2700mm
Length 11100mm
Height 900〜1900mm
Lift Capacity 1000st
Lift Speed 3.0/2.5m/min (60/50Hz)
Lift Drive Power 18.5kW
Applicable Vehicles 10-ton (4-ton) trucks
Load Weight 10,000kg (1000kg/1pt・825kg/m2)
Width 2200mm
Length 11235mm
Height 136〜144mm
Travel Speed 6m/min〜3m/min IN-Vcontrolled
Travel Drive Power 1.5kW×2units
Lift Capacity 8.0mm st
Lift Drive Power High pressure oil hydraulic cylinder system
Conveyor Speed 14/12m/min (60/50Hz)
Conveyor Drive Power (0.4kW×2) ×9sets
Processing Capacity 6min/16pt

Drawing PDF download

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Saving

Palet Exchange

Vanning & Devanring

Step Elimination

Truck Loading

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