Vanning/DevanningEXTENOR Ⅱ
(Self-Propelled Mobile Container Work Platform)

Summary and Features

EXTENOR Ⅱ

It is a device for manually loading and unloading (labor-saving and worker-saving) loading and unloading of bulk and bulk cargo.

Self-Propelled Mobile Container Work Platform

This loading and unloading system assists manual labor (reducing labor and manhours) when accessing the higher reaches of containers or unloading bulk cargo.

Just 1 or 2 Workers

The Extenor II speeds and improves container devanning, conventionally a labor intensive task requiring many workers.

Let’s solve the devanning problem

Difficult Manual Labor Working Environments

Working inside a cargo container can be arduous, especially in the summer when temperatures inside can exceed 50°C.
It is difficult, dangerous hard work, making it difficult to retain good workers (or find replacements), and aging workforces only exacerbate the problem.

Difficult Manual Labor Working Environments

Risk of Injury

Many areas inside cargo containers are high-up and hard to reach, forcing workers into dangerous situations such as standing on top of cargo or underneath potentially falling cargo. Such situations increase the possibility of injury, and lead also to product damage.

Risk of Injury

Product Damage

In the container vanning and devanning industry, it has become a pressing problem to find new, more efficient methods that protect worker safety while also eliminating losses incurred when products are damaged or dirtied.

EXTENOR solve these devanning challenges.

Product Damage

Examples of Application

Examples of ApplicationExamples of Application

Cases

Basic specifications of EXTENOR Ⅱ

Installed caseInstalled case

①A certain distribution center

[Before introduction]

  • Container 3 times a week
  • Additional cost will be incurred if not processed within 2 hours
  • There are many cases and it is often not possible to process within 2 hours.

The pallets were placed in a container, and two or three workers palletized the case because it could not be attached to the pallet, and when it was finished loading, it was taken out by a forklift.
It is taken out and reloaded for each product and stored.

  • Photo before introduction
  • Photo before introduction

[After introduction]

  • Reducing worker fatigue
  • Reduced work time
  • Improving the efficiency of devanning work

After the introduction, even if the load is high, the workers who perform the devanning work can take it out without difficulty, and the work can be done efficiently.
In addition, the case can be dispensed to the outside of the container by a conveyor, and pallets can be stacked in a wide space, enabling palletizing without reloading.

  • Photo after introduction
  • Photo after introduction
  • Photo after introduction
  • Photo after introduction

②A certain distribution center

[Before introduction]

  • In midsummer, the temperature inside the container rises above 40 ℃ and workers do not settle.
  • The palletizing was also done manually and it was difficult because one case was heavy.
  • It took more than an hour to dismantle one container.

[After introduction]

  • Using EXTENOR Ⅱ, it can be quickly discharged to the outside.
  • The combination of palletizing robots has eliminated the heavy labor of palletizing.
  • Photo after introduction
  • Photo after introduction
  • Photo after introduction
  • Photo after introduction

Devan → Palletize line schematic diagram

Schematic diagram of the line
* The layout will be examined and changed by the local operation.
Schematic diagram of the line
Schematic diagram of the line

  1. 1Devan with EXTENOR from the container
  2. 2Transport by case conveyor
  3. 3Determine OK / NG with a barcode reader
  4. 4Supply empty pallets to each line from the pallet feeder
  5. 5Palletize Robo loads on a pallet
  6. 6Stock palletized pallets on a storage conveyor

Specifications and Drawings

Outer Dimensions 1800W×4018L×910H
Work Platform Dimensions 1800W×800L
Weight Approx. 420kg
Load weight 50kg
Work Platform Stroke 150H～700H
Climb Gradient 4°
Minimum Rotation Radius 5500mm
Wheelbase 1790mm
Wheels Powered φ250
Free φ200
Options ･Conveyor full sensor
･”Moving” indicator flasher and buzzer
･200V conveyor power supply
  100V drive unit, rechargeable
･Conveyor speed adjustment function (dial or switch)

* Specifications are subject to change without notice.

Drawing PDF Download